Zhongtuo Roll Forming Machinery Co., ltd

Slotted Deflection Track Roll Forming Machine Metal Stud Manufacturing Light-gauge steel roll formin

Slotted Deflection Track Roll Forming Machine Metal Stud Manufacturing Light-gauge steel roll formin

What's Slotted Deflection Track and where the slotted deflection track steel use ?

Provides positive attachment to wall framing for overall wall strength

What's Slotted Deflection Track and where the slotted deflection track steel use ? 
Provides positive attachment to wall framing for overall wall strength with no additional components
Non-Structural Systems are available with 2-1/2" legs
Structural Systems are available in two leg lengths: 2-1/2" or 3" legs
2-1/2" Leg has 1-1/2" long slots with a total allowable vertical (deflection) movement of 1-1/2" (3/4"±)
3" Leg has 2" long slots with a total allowable vertical (deflection) movement of 2" (1"±)
A range of sizes from 2½”, 3 5/8″, 4″, 6″, 8″,10″,12″ and 14″ sizes in 25ga to 12ga in thicknesses
One-piece system reduces the cost of materials and labor
Easy installation reduces labor costs
Featuring pre-punched 1½” slots spaced at 1″ o.c. to accommodate any stud spacing,
2½” leg height for increased strength and performance

Key Features of the Slotted Deflection Track Roll Forming Machine:

  1. Advanced Roll Forming Technology:

    • The machine utilizes cutting-edge roll forming technology to shape flat metal strips into precise slotted deflection tracks. This process involves passing the material through a series of rollers that gradually bend and form it into the desired profile.
  2. Material Versatility:

    • Designed to work with various metals, including galvanized steel, aluminum, and other alloys, the machine provides flexibility in manufacturing tracks suitable for different construction requirements.
  3. Precision Slotting Mechanism:

    • The machine is equipped with a precision slotting mechanism that accurately punches slots into the deflection tracks. These slots are essential for allowing the tracks to accommodate movements and stresses without compromising the structural integrity.
  4. Customizable Profiles:

    • The machine offers the ability to customize the profile dimensions and slot configurations based on specific project requirements. This customization ensures that the produced tracks meet the precise needs of different construction applications.
  5. High Production Speed:

    • The Slotted Deflection Track Roll Forming Machine is designed for high-speed production, enabling manufacturers to produce large quantities of tracks efficiently. This capability is crucial for meeting tight project deadlines and high demand.
  6. Automated Operation:

    • Automation features, including computerized controls and programmable settings, enhance the machine's operational efficiency. Automated operation reduces the need for manual intervention and minimizes the risk of errors.
  7. Integrated Cutting System:

    • An integrated cutting system ensures that the finished tracks are cut to the desired lengths with precision. This system synchronizes with the roll forming and slotting processes to maintain a continuous production flow.
  8. Robust Construction:

    • Built with durability in mind, the machine’s robust construction ensures long-term reliability and minimal maintenance requirements. High-quality components and materials enhance the machine's lifespan and performance.

Benefits of the Slotted Deflection Track Roll Forming Machine:

  1. Enhanced Construction Flexibility:

    • The slotted deflection tracks produced by this machine allow for greater flexibility in construction designs, accommodating building movements and reducing the risk of structural damage.
  2. Improved Structural Integrity:

    • By providing precise and consistent slotting, the machine ensures that the deflection tracks effectively manage stresses and loads, enhancing the overall structural integrity of the building.
  3. Increased Production Efficiency:

    • High-speed production capabilities and automated operation significantly increase production efficiency, enabling manufacturers to meet high-volume demands while maintaining quality.
  4. Cost-Effective Manufacturing:

    • The efficiency and precision of the machine reduce material waste and minimize labor costs, resulting in cost-effective manufacturing processes.
  5. Customization for Specific Needs:

    • The ability to customize profiles and slot configurations allows manufacturers to produce tracks tailored to specific project requirements, enhancing the versatility of construction solutions.
  6. Consistency and Quality:

    • The machine’s precision ensures consistent quality in every produced track, meeting stringent construction standards and reducing the need for rework or adjustments.

Applications of Slotted Deflection Tracks:

  1. Commercial Buildings:

    • Used in the construction of high-rise buildings, office complexes, and shopping malls to accommodate structural movements and stresses.
  2. Industrial Facilities:

    • Essential for factories, warehouses, and other industrial buildings that require robust and flexible structural components.
  3. Residential Projects:

    • Implemented in residential construction to ensure the longevity and safety of homes, particularly in areas prone to seismic activity or extreme weather conditions.
  4. Institutional Buildings:

    • Utilized in the construction of schools, hospitals, and government buildings to enhance structural resilience and safety.

Slotted Deflection Track Roll Forming Machine Specifications
  1. With auto packing and stacking system, full process working automatically
  2. Can produce profiles between 2½”, 3 5/8″, 4″, 6″, 8″,10″
  3. Flying shear and fly punching
  4. Embossing - stamping
  5. Safety cover
  6. Siemens control system
  7. Size change automatically
NO. Equipment Specification Qty.
1 Hydraulic Decoiler  (1) Inner Diameter: Ø 460 - 510 MM
 (2) Loading Capacity: 3000 KGS
 (3) Automatic Operating Type: Expansion to tighten coil automatically
1 Unit
2 Roll Forming Machine  (1) Quantity Of Rollers: 14 Groups
 (2) Roller’s Material: Cr12 Steel, Heat Treatment, Quenched
 (3) Roller’s Surface Treatment: Polished
 (4) Roller’s Main Shaft: Ø 60 MM, 40 Cr Steel, Quenched & Heat Treatment
 (5) Bearing: HRB Bearing, Best In China
 (6) Machine Side Wall: 25 MM
 (7) Machine Base: Welded By 80 Square Pipe
 (8) Driving Method: Chain & Gear Or Gearbox
 (9) Coolant System: Equipped
1 Unit
3 Flying Cut-Off Device  (1) Hydraulic Pump Stand: 1 Set, Auto Start / Stop
 (2) Hydraulic Cut Modular: 1 Set
 (3) Modular Material: Cr12Mov (CN Standard) / SKD11 (JP Standard)
 (4) Length Tolerance: ± 1.0 MM
 (5) TBI Linear Guideway & Ball Screws: 1 Set
 (6) Hydraulic Components: Taiwanese
 (7) Hydraulic Overload Protection Setting: Maxi. & Mini. Pressure, Pump Stand & Forming Machine Stops & Starts, With Wind Coolant System, Filter Function
1 Unit
4  Run-Out Table / 1 Set
5 Control System  (1) Controller: Motion Tracing Controller, Single Axis
 (2) Touchable Screen: 7” Color Screen, WEINVIEW
 (3) Encoder: Omron, Japanese
 (4) Button / Knob: Schneider, France
 (5) Speed Control: Frequency Converter
 (6) Power Supplier: 380 V, 50 HZ, 3 Phs; Customized
1 Set

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